Posted tagged ‘Parker Hannifin’

Why You Need to Backup Your PLC Programs

January 6, 2015

Be sure to visit our knowledge Center – http://www.innovativeidm.com/Resources.aspx

Innovative IDM
1625 Wallace Drive, Ste. 110
Carrollton, Texas 75006
Call: 877-906-2100

Hi I’m Lonnie Muse with Innovative IDM. Would like to talk to you a little bit about why you should back up your PLC, but first I’d like to show you something. Something that’s really horrifying, something that will just kill your day at the plant. This is what we need to look at, this is something nobody noticed. Nobody noticed that PLC light going off, here’s the culprit a little bitty 40$ battery. You know what the result was? The programs got lost when they turned the power off, turned the machine back on guess what no production. Can you imagine this you’ve got a production line down because of a battery and no back up when the tech tells you there’s no back up, I don’t have the programs, we don’t know where they’re at, can’t find them. How long do you think that’ll be down?
Now the first big issue is being prepared for that. This is a 40$ resolution, make sure to keep the PLC on so you don’t lose it when you change this. The next thing is to back up your programs in the PLC there’s a couple ways to do that. One is a little SanDisk that will fit in a PLC normally, the other is something like a CD or your server or a laptop. If you have the back up along with the software to put it in and out of your machine then the battery’s not such a big deal because you can recover. But if you don’t have this recovery is a lot of money and a lot of time because now you’ve got to recreate everything from scratch and that’s thousands, maybe 10 thousands of dollars.
So you get a choice here, 40, or 10 thousand, a few minutes a few cents, or 10 thousand, you pick.
We can help with that back up issue! Give us a call at Innovative IDM or go on our website at innovativeidm.com click on the field service and request some help. Come out and do that, give me a call id be glad to help. After all were the home of the legendary customer experience

How to make Multiple Fieldbus Networks Communicate

December 30, 2014

Be sure to visit our knowledge Center – http://www.innovativeidm.com/Resources.aspx

Innovative-IDM
1625 Wallace Drive, Ste. 110
Carrollton, Texas 75006
Call: 877-906-2100

Hi, I’m Jeff Rogers with Innovative-IDM.  One of the biggest challenges facing today’s automation specialists is the way to make multiple fieldbuses communicate with upstream and downstream equipment.  It’s a very daunting task that could take a lot of programming knowledge that could probably be covered in several college courses.  Today we are going to keep it pretty high level and talk about a few components that could be used should you find yourself having to do this.

The first thing is the type of fieldbus.  There are all different kinds of fieldbuses out there.  Some are proprietary, some are open-source, meaning anyone could use that type of protocol whenever designing a piece of equipment.  So obviously, the ones that are proprietary are going to be harder to make communicate with other pieces of equipment, because the gateway type equipment that can be used are somewhat limited.  There’s just not that many of them out there.  Other fieldbuses for instance, probably one of the most well-known is Ethernet, be it internet IP, Ethernet EPCIP is very widely used standard that I see getting more and more popular every day.  It seems to be becoming the standard if people have a choice.  So remember proprietary is going to be a bigger challenge, but there are ways of getting around that.  What you have to consider is not only the protocol that you need to make it communicate with other protocols but also the transmission media.  You can actually transmit profibus protocol over an Ethernet cord, over a cat 5 cord with RJ45 connectors on it.  So you have to remember just because the cord looks the same doesn’t mean that the protocol is going to be the same.  So remember those things.  Ideally I always tell people if it is a new piece of equipment and you want to make sure it is going to communicate with all your other equipment you really need to get with that OEM and almost demand that they use a network you are familiar with so you don’t have to go through that hassle because it’s not fun, it’s kind of a pain.  Ideally use should try to standardize on a type of protocol that you are familiar with that’s flexible, gives you many different options and a lot of manufacturers support, such as Ethernet.  I would say that is probably the most common in today’s market.  Now if you do find yourself, for instance if you have older equipment in your plant that already has a different protocol on it and you want it to be able to communicate with say your Skada setup, or just for some sort of monitoring device or an add on or anything like that to the machine and those two protocols need to be able to talk to each other, then you could setup what is called a gateway.  There are different devices that can be used as a gateway which is just allowing two protocols to communicate with each other.

The three most common gateways are:

  • Manufacturers out there that make simple discrete adapter components.
    • You plug on piece of equipment in one and another on the other end and it allows the equipment to communicate with each other through an internal circuit board.
    • They are limited and can be pricey, the manufacturers of them are pretty proud of them. If you have a lot of components where you need to be able to make a bunch of different components talk to each other that could get sort of pricey.
  • PLC or IO system
    • They can be programmed for making different types of communication protocols talk to each other. For instance, WAGO has an IO system that is known as fieldbus independent.  They have fieldbus couplers that support all of the open protocols that exist in today’s market.  For instance, this one right here supports Ethernet.  If I wanted to make Ethernet talk to Modbus then I could drop a Modbus card in right here and have those two components talk to each other.  For instance, if I had a touchscreen that only communicated via Modbus and I wanted to make it talk to a piece of equipment, say a variable frequency drive that communicated over Ethernet I could use this component as the go between.  Often time people use touchscreen HMIs themselves as the gateway.  This particular touchscreen has both Modbus capabilities as well as Ethernet built in to it.  You could plug one piece of equipment in one port and a different piece of equipment that might be a different protocol into the other port and make them communicate via this device essentially turning it into a gateway.  It can get pretty complicated.  There is a lot of ins and outs as far as needing to know how to program those things, addressing registers properly with in a program to make all those talk.  That’s something we have a lot of experience with because it does come up.
  • Networking is extremely important,
    • it will only become even more important as time goes on because the top brass at all the plants and manufacturing companies around the world are always going to want better access to information, efficiency data, also remote control and data acquisition capabilities. All of that has to be done through networking all these pieces of equipment together.

If you need any help with that please contact us.  We have programming specialists, application specialists that can come out and help you with that.  You can also find information located on our website in our knowledge center.  Just go to innovativeidm.com and you will find our knowledge center there.  It has white papers, for the specific products we support, on how to set them up.  After all we are Home of the Legendary Customer Experience.

Parker I-FORCE Ironless Motor Positioners

July 14, 2014

I-FORCE Ironless Motor Positioners

Parker I-FORCE Ironless Motor Positioners

I Force Ironless design for maximum efficiency, patented, RE34674
Six different product series with configurable options for “best fit” linear motor solution
Single or dual bearing rail positioners to match the performance and cost requirements
Accelerations to 6g’s, speeds to 5 m/s
Precision Ground Aluminum or Steel Base for high accuracy
Standard Travel lengths up to 3 meters with easy customization
High quality bearings for maximum life, load and speed
Internal thermal cutout switch protects coil
Magnetic or optical encoder options with resolutions to 0.1 micron
Over travel limits and home sensor
Intergral high flex cable
Cable track options accommodate customer payload tubes and cables along with motor and encoder cables
Multi-Axis configurations available
Dual rail positioners have bellows as a standard option

For more information or to order your Parker I-FORCE Ironless Motor Positioners call Innovative-IDM at 877-906-2100 or send us an email at info@iidm.com.

From the Vault: April Fools Fun at Innovative-IDM circa 2009

April 1, 2014

From the I-IDM vaults comes this timely, 30-second classic from 2009. After all, No. 4 of our four Company Goals is to “Have Fun!”

April Fools Prank at Innovative Automation from Innovative-IDM on Vimeo.

Parker Hannifin’s Breakthrough Solar Scriber System

December 26, 2013


Parker Hannifin has developed a breakthrough solar scribing system capable of extreme accuracy and speed in the production of photovoltaic cells. The machine uses a laser to scribe the straightest line in the world while floating the glass on an air bearing. Accuracies of 3 microns over the entire surface of the glass are achievable.
For any question about Parker and there new products contact Innovative-IDM call 877-906-2100 or email us at info@iidm.com.

Parker: Engineers See the World Differently – Baby Shower

August 22, 2013

Parker ad giving a humorous nod to engineers who are always focused on their work, as inspired by actual engineers.

Let us quote you on Parker products today.  Contact Innovative-IDM at 877.906.2100 or email us at info@iidm.com.

 

Parker : Engineers See the World Differently

July 31, 2013

Parker’s “Engineers See the World Differently” campaign won awards at the 2nd Annual American Business Awards (the “Stevies”) for “Best Television Ad Campaign” and “Best Television Spot“.  A humorous nod to engineers who are always focused on their work.

Need a quote on Parker motion and control products?  Contact Innovative-IDM today at 877.906.2100 or email us at info@iidm.com